All the P.U. chemicals are first mixed together in a mixing chamber & then taken into a metal trough where the initial reaction takes place. The rising foam then passes from the top of the trough on to a variable width fall plate, which then leads the expanding foam block along a metal slat conveyor for further expansion.
METERING SYSTEM:
There are seven metering systems in all. All metering system are equipped with world class AC motors, AC variable speeddrives, special internal gear pumps (for very low slippage), pressure gauges & Recirculation network to ensure high class quality product.
FOAMING TUNNEL & CONVEYOR:
The tunnel construction forms a complete enclosure around the foam slab with top plates, side walls & conveyor slats. The conveyor motor is also equipped with AC speed drive. Side walls can be adjusted from 1.1–2 m. The length of the conveyor is 13 meters.
Owing to our rich industry experience, we are one of the profound manufacturers and suppliers of Continuous Foaming Machine. These machines are available in three conveyor systems and meet the demands and requirements of our diverse clients. We design these machines by employing most sophisticated technology and fine grade raw materials. Some of the key attributes of these Continuous Foaming Machine are sturdy construction, high tensile strength, corrosion & abrasion resistance, easy operation and durability.
Other details:
Specification
- Output 230 kg/min. - Density 9 to 45.
Fall Plate:
5 sectioned adjustable in height in relation one another. the panel indication the height of each part individual motor makes the adjustment of height. The length of total plate is 22 ft.
Control Panel
- PLC control fully automation for easy operation of machine. - Manual Operation: Electronic and pneumatic control set by side for easy operation - All the measuring pump motors are controlled by AC drive - Digital temperature indicator meters & RPM meters.
Conveyor:
Double width 50ft.
Ventilation tunnel:
MS steel pipe made covered with 12mm water proof ply-board. The height from the conveyor is 1.8 ntrs. The width of the tunnel is fixed 1220mmX13500mm. It has two powerful fans to remove polluted air.
Paper feeding:
Bottom paper feeding from the back side of control panel side papers are feed from vertical & support location both sides of the tunnel. All the papers are automatically rewind at the end of tunnel with help of re-winder drive system.
Second conveyor:
Double width x 5500mm
Flow meters
- TDI, capacity 100kg. - MCL capacity 20 kg. - Water capacity 15 kg. - Air flow meter 1500CC.
Measuring Pumps:
Made in U.S.A by Viking company. All the chemical are measured with the help of suitable capacity geared pumps - Maximum output of poly oil pump is 125 kg per minute all catalysts suited to the above poly oil output for making from 9 to 45 density
Mixer head:
It's a high speed pin type rotator with 15 Hp 415 volt AC motor with drive. All the flows are fitted on the mixer head Via 3 way value actuator having pneumatic control.
Chemical Tanks
- Poly oil tanks with jacket with stirrer capacity 6000kg. - Poly oil tank with jacket with stirrer capacity 5000kg. - TDI tanks: With jacket capacity 200Kg. - Amine tanks: Capacity 150Kg. - SO Tank: Capacity 150 Kg. - Silicon Tank: Capacity 200kg. - Colour Tank: Capacity 100kg, 5pices. - MCL Tank: Capacity 1000Kg with jacket. - Chemical transfer pumps poly oil TDI, MCL are good quality geared Indian pumps. - Foam block carring trolly 5 nos. - Manual operated chemical drawing pumps from the drums. - Two air compressor's 3 HP 1 set, 1hp 1 set used for air consumption.
